
Dunothar
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So you want to learn how to make your own 4in1 chainmail? Look no further! It is actually not hard, just takes lots of time. This post is just for the basics to get you started, the more advanced stuff is quite difficult to explain in a post. Anyway, lets get started!
You need only four things:
1st: two pliers, get at least a small and a large one, ideally get two small ones. They will come in handy when making large pieces of chainmail.
2nd: Rings, lots of rings! When you first get into it, try to find large rings with at least 10mm inner diameter to get a feel for it. It makes it a whole lot easier to get started when you use large rings. I used 8mm galvanized rings. I used thousands of rings for this project.
3rd: Time, time and more time...When you are fresh to chainmail making, it will take you quite some time to get a 5 by 5cm square of mail done. With practise, you will get a lot faster!
4th: This is the most important one. Get yourself some nice tea or coffee (beer and mead does wonders) and some music while working, keeps the heat down and makes you forget the time you invested. :D

First we prepare open rings. I usually prepare a batch of at least 300-500. Grab the ring at both ends with the cut facing upwards and open it in a twisting motion.

Also prepare closed rings. Close em with the same twisting motion.
These are the most needed ones. a grand prepared is a good start. Usually make 3 times the ammount of the open ones.

Now we grab an open ring and put four closed ones onto it. Also prepare a bunch of them. They are the most basic "link"

Once closed it looks like this. Some might wonder where the 4in1 comes from. This is where it comes from! One ring links four other rings. The most basic chainmail weave.
There's also 2in4, 6in1, or heaven forbid, 8in2!

Take a couple 4in1 packs and spread them on a table like this. It already takes the shape of chainmail. Remember how the middle ring connects the other four.

Now take two 4in1 packs and overlap em. Now comes the tricky part. We need to join them. Take an open ring and thread the two packs together.
I usually prepare long strings like this and then further connect them later.

Once closed, it should look like this.
Congratulations, we finally made our first tiny chaimail segment!

Now the "advanced" part, linking two segments together on the sides.

Again, thread in an open ring to join the segments.

Done! Our first larger piece! Now the tedious part. You have to do this 100s of times to get your chainmail done. Rinse and repeat. It takes time.
Make sure you take frequent breaks. It really goes into your wrists and hands!

Hours an some beers / tea or coffees later, you end up with this. "proper" chainmail!
Properly crafted without mistakes, it should flow like this when pulled on it. I pulled downwards on the hauberk.
When you want to wear it, make sure you wear padding underneath. An aketon or better, a thick gambeson. Also wear a belt over it, it massively reduced the weight on the shoulders and it looks way better!
Hope you enjoyed this tiny guide and even more, hope you learned something!
lostinamapfactory
Then there's Snail Mail for shipping!
lurkilydurkiler
Where’s the pockets!?
tediousresearch
Really enjoyed seeing this. My brother used to be a maniac with this... I have one of his pieces and if I put it on, he will immediately pull out a knife and try to stab me. Really freaks people out!
rivitingone
I used a board with spaced nails to make columns then sewed them up with joining links.
J3lek
It isn't difficult. It is just very very time consuming.
JustBoone
Want to make chainmail the extra lazy way? Buy a bulk bag of steel Keychain rings and use the above 4 in 1 method to assemble. Takes out the grind of making your own rings and is more durable than the butted together style. I made a similar shirt as OP to wear with my leather armor.
Dunothar
That is truly the lazy DIY method. Authenticity was important, if you forget the galvanized part. Ease of on field repairability and long term rust protection was the ultimate goal. Went with butted because it is way faster to make than to rivet, solder or weld each ring.
JustBoone
Oh yeah riveted or welded would be the best but holy cow talk about adding work to an already lengthy process. With my method you can simply keep a bag of extra rings in your inventory for maintenance and the rings themselves are nickel plated so they dont rust easily. I admire the end product of your work, I'm trying to add sleevs to my shirt so it's back to the worktable lol.
Dunothar
Always love to go back to old projects and improve them. My fully riveted chainmail coif took months to complete. Riveting each ring was a pain in the arse. It increases your time needed to complete your project by at least 50%.
Casually
Chain mail is great because it is so cheap to be able to make and is versatile. Scale mail is significantly more expensive but more attractive and faster. This is what I made /gallery/IgIrvet
Dunothar
Love it! This is my "hybrid" scale armor. Each scale is 40 x 40mm. Linked together at the edges with a ring. Each ring is soldered on the finished one. Underneath is some suede as a base. They only join at the edges. More or less a reverse brigantine with less work.
Casually
Also I find that when working on a larger piece it is easier on your wrists to have a reverse grip on the pliers in your non dominant hand. You don't have to lift the piece so far off the table.
Dunothar
Excellent tip! It helps a lot. With time you develop your own grip and workflow without recognizing it. Made a jigg for bulk opening and closing. Just a metal piece with a slit in it, bolted to the table.
Ekibwurm
thank you. this is an actual good tutorial to get started. now i have less and less escuses not ot reach out to the local medieval craft associations XD
Dunothar
One of us! One of us! Seriously do it. It is loads of fun and actually a really good workout once you wear a hauberk like this for hours, or even fight in it.
Ekibwurm
was thinking something smaller for starter... but yea a full size hauberk would be a nice goal. bit curious how you do 'turns' like for sleeves and the like. the method you said can be working for a poncho style... then you link the sides and make a couple tubes for sleeves?
Dunothar
It's a bit complicated to write it up in a post. Basically the whole hauberk is just three "tubes" connected. The axilla part is the most difficult. Takes some real practice to get that one right. Learned it from a book. Also made a fully riveted coif. That one took ages.
Dunothar
I sadly didn't made in progress pics. But if it interests you, I could post some pics tomorrow how the arms connect to the base of the hauberk.
Ekibwurm
would be great. and something tells me i wouldnt be the only one intrested ^^
Ekibwurm
was thinking of a coif to start as it'd be a smaller piece... but yea much more turns and would be more complex
Dunothar
A coif is way faster to make. But that one is really weird to start. That one might actually need a video guide. Did learn it from books, but boy did it take me some time to get right.